By Olivier Constance. Car Wiring. Publised at Monday, November 27th 2017, 06:22:09 AM. To fit a spade terminal, slip the insulating cover over the wire and push it up the wire, out of the way. Use a wire stripper to remove about 1/8in. (3 mm) of insulation from the end of the wire. Lay the bare strands in the inner section of the connector. Use crimping pliers to tighten the two small tongues firmly around the insulated part of the wire. On the other side of the connector, push the wire strands back and down flat. Hold the connector blade upwards to avoid solder running into the spade part.
By Cyrille Lothaire. Electrical Wiring. Published at Thursday, December 28th 2017, 10:45:09 AM. Processing irregular and fragile PCBs in standard assembly machines is often a challenge. Due to their non-standard dimensions, the oddly shaped, thin, or fragile boards do not fit properly in the reflow, component placement, or other standard processing machines. Lack of adequate support and alignment may strain, bend or damage the fragile boards as they go through the processing system. In addition, this may impact the accuracy of the process.
By Olivier Constance. Car Wiring. Published at Thursday, December 28th 2017, 10:09:08 AM. Wires and bundles of wires are clipped to the bodywork to keep them out of the way. Where they run through a hole, the sharp edges are lined with a rubber grommet. Sometimes the loom is divided into sections joined by multi-pin plugs and sockets, so that it can be removed and refitted section by section.
By Gaspard Magalie. Motor Wiring. Published at Thursday, December 28th 2017, 10:08:52 AM. After the retaining ring is removed, the entire assembly that spins can be removed. There may be some resistance that feels like removing magnets from each other. Underneath the cup of all outrunner brushless motors is a series of coils. On some motors, between the coils, are hall effect probes. Hall effect probes detect the spinning magnetic field and provide a pulse out of the brushless motors to the electronics. From this pulse the electronics can precisely control the speed of the motor
By Olivier Constance. Electrical Wiring. Published at Thursday, December 28th 2017, 07:48:26 AM. V-groove panelization involves cutting a third of the board’s thickness from the top and bottom sides. The remaining part joins the separate boards and is then cut with a machine during the depaneling. This helps to reduce the stress on the PCB. One challenge with the V-groove method is that it is restrictive and cannot be used with PCBs that have overhanging components over the edges.
By Fleurette Nina. Motor Wiring. Published at Thursday, December 28th 2017, 05:54:53 AM. An additional limitation, often comparable to the effects of inductance, is the back-EMF of the motor. As the motor rotor turns, a sinusoidal voltage is generated proportional to the speed (step rate). This AC voltage is subtracted from the voltage waveform available to induce a change in the current.
By Fleurette Nina. Electrical Wiring. Published at Thursday, December 28th 2017, 05:52:53 AM. You can see how all the power supply connections use large traces or copper pours. The AWG doesn’t have high current requirements, but the board house doesn’t give you a discount for using less copper, so you might as well opt for large (= low-resistance, low-inductance) traces if you have the room.
By Mailys Laurent. Electrical Wiring. Published at Thursday, December 28th 2017, 05:20:31 AM. You can also see that I’ve made it very easy for heat to move away from the regulator (U1) and into the ambient environment or into other portions of the PCB. U1’s thermal tab is connected to a large copper pour, and this copper pour is shot through with vias that conduct heat down to the internal ground plane. If I were really worried about thermal issues I could also connect these vias to a copper pour on the bottom side of the board, but in this case, it would have been total overkill.
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