By Cyrille Lothaire. Car Wiring. Publised at Saturday, January 06th 2018, 06:48:56 AM. With all those things to worry about, many enthusiasts overlook the electrical wiring system. A lousy wiring job will keep your electrical accessories from operating at full potential—and that means subpar performance. Many people are intimidated by the prospect of wiring a vehicle. But a proper wiring job doesn’t have to be a scary task—we’ve put together a few tips to help make the job a little bit smoother.
By Mailys Laurent. Electrical Wiring. Published at Friday, January 05th 2018, 23:57:56 PM. This PCB, like almost all of my PCBs, is a four-layer board. In my opinion, it is not wise to restrict yourself to two layers unless you’re dealing with a very simple circuit or you really need to cut costs. The four-layer arrangement is beneficial in terms of routing and performance: routing, because via connections to internal planes almost completely eliminate power and ground traces; and performance, because the internal planes allow for low-resistance, low-inductance power and ground connections. The extra top-layer and bottom-layer real estate opened up by all the internal-plane connections come in very handy when you need to provide a generous copper area for improved thermal performance (for example, to make sure that your LDO or your motor driver doesn’t overheat and enter thermal shutdown).
By Claudine Nicolette. Motor Wiring. Published at Friday, January 05th 2018, 20:04:12 PM. Brushed DC motors rotate continuously when DC voltage is applied to their terminals. The stepper motor is known by its property to convert a train of input pulses (typically square wave pulses) into a precisely defined increment in the shaft position. Each pulse moves the shaft through a fixed angle. Stepper motors effectively have multiple "toothed" electromagnets arranged around a central gear-shaped piece of iron. The electromagnets are energized by an external driver circuit or a micro controller. To make the motor shaft turn, first, one electromagnet is given power, which magnetically attracts the gear teeth. When the gear teeth are aligned to the first electromagnet, they are slightly offset from the next electromagnet.
By Claudine Nicolette. Car Wiring. Published at Friday, January 05th 2018, 20:02:39 PM. Starter motors fail mostly due to overheating. They are placed in a hostile, hot environment and cannot be expected to last indefinitely. Another mode of failure is a shorted or open winding. This exhibits itself as a "dead spot" on the commutator. If a brush lands on a dead spot the motor wont turn at all. A third failure-mode is a faulty pinion engagement. Sometimes the pinion assembly gets stiff or stuck due to lack of lubrication or wear. Starter motor rebuilding or replacement is required for all of these problems.
By Cyrille Lothaire. Car Wiring. Published at Friday, January 05th 2018, 19:31:18 PM. Spade terminal The spade terminal is theusual way of fixing wires to components. Crimp or bullet connector The crimpconnector is used for joining single wires toeach other. It may be a single or doubleconnector, or a multi- connector carryingseveral wires.
By Mailys Laurent. Car Wiring. Published at Friday, January 05th 2018, 18:31:04 PM. But it is better to replace the terminal once corrosion has destroyed the surface coating. Making repairs to the loom Use a circuit tester to check if single wires are damaged. The wiring loom itself seldom goes wrong, but after other repairs have been made, a cable may be trapped and its insulation cut through, causing a short circuit.
By Claudine Nicolette. Car Wiring. Published at Friday, January 05th 2018, 14:47:47 PM. Use a 25-65 watt iron for most work, and a 150-250 watt one for large cables, or an 8 oz (225 g) gas-heated iron. Working safelyDisconnect both terminals of the battery before doing any work on wiring other than testing. Whenever you work on the car, watch for any part of the loom coming loose from its clips, for there is a risk of it getting trapped or burned. Always replace wiring in its clips.
By Cyrille Lothaire. Electrical Wiring. Published at Friday, January 05th 2018, 12:13:08 PM. The tab-route or breakaway tab method is suitable for PCBs with either similar or different designs, or where it is not possible or practical to use the V-grooves. The designer leaves a perforated tabs routing space between the different or similar boards, hence allowing for separation after processing.
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