By Claudine Nicolette. Motor Wiring. Publised at Friday, January 05th 2018, 20:04:12 PM. Brushless outrunners are always built on a circuit board. This makes them cheaper. The circuit board for this CD motor has no electronics on it. A ribbon cable attaches 11 wires to another controller circuit board. But often the controller is built onto the same circuit board. The circuit boards interface with a controller in two ways.
By Gaspard Magalie. Motor Wiring. Published at Saturday, December 30th 2017, 05:48:48 AM. Brushed DC motors rotate continuously when DC voltage is applied to their terminals. The stepper motor is known by its property to convert a train of input pulses (typically square wave pulses) into a precisely defined increment in the shaft position. Each pulse moves the shaft through a fixed angle. Stepper motors effectively have multiple "toothed" electromagnets arranged around a central gear-shaped piece of iron. The electromagnets are energized by an external driver circuit or a micro controller. To make the motor shaft turn, first, one electromagnet is given power, which magnetically attracts the gear teeth. When the gear teeth are aligned to the first electromagnet, they are slightly offset from the next electromagnet.
By Gaspard Magalie. Car Wiring. Published at Saturday, December 30th 2017, 04:07:17 AM. Starter motors fail mostly due to overheating. They are placed in a hostile, hot environment and cannot be expected to last indefinitely. Another mode of failure is a shorted or open winding. This exhibits itself as a "dead spot" on the commutator. If a brush lands on a dead spot the motor wont turn at all. A third failure-mode is a faulty pinion engagement. Sometimes the pinion assembly gets stiff or stuck due to lack of lubrication or wear. Starter motor rebuilding or replacement is required for all of these problems.
By Cyrille Lothaire. Car Wiring. Published at Saturday, December 30th 2017, 02:17:52 AM. Both coils draw the plunger inward, causing it to pull the shift lever and engage the pinion gear. When the plunger is pulled into the coil all the way, the pinion fully engages the ring gear. When the ring gear is fully engaged, engine cranking begins. When the engine starts the hold-in coil will cut out and the plunger will move out, retracting the pinion and opening the starter switch.
By Gaspard Magalie. Electrical Wiring. Published at Friday, December 29th 2017, 23:04:12 PM. Depanelization is the process of separating the individual boards from the main array and usually depends on the panelization method applied. The choice depends on the clearance to provide at the edges of the PCB, and the presence of sensitive SMT devices, or hanging connectors near the edges. There are automatic methods, such as the laser cutting or depaneling router, as well as manual methods that involve breaking the tabs using hands or other tools.
By Claudine Nicolette. Electrical Wiring. Published at Friday, December 29th 2017, 20:19:29 PM. This PCB, like almost all of my PCBs, is a four-layer board. In my opinion, it is not wise to restrict yourself to two layers unless you’re dealing with a very simple circuit or you really need to cut costs. The four-layer arrangement is beneficial in terms of routing and performance: routing, because via connections to internal planes almost completely eliminate power and ground traces; and performance, because the internal planes allow for low-resistance, low-inductance power and ground connections. The extra top-layer and bottom-layer real estate opened up by all the internal-plane connections come in very handy when you need to provide a generous copper area for improved thermal performance (for example, to make sure that your LDO or your motor driver doesn’t overheat and enter thermal shutdown).
By Adrienne Emmanuel. Electrical Wiring. Published at Friday, December 29th 2017, 20:12:23 PM. V-groove panelization involves cutting a third of the board’s thickness from the top and bottom sides. The remaining part joins the separate boards and is then cut with a machine during the depaneling. This helps to reduce the stress on the PCB. One challenge with the V-groove method is that it is restrictive and cannot be used with PCBs that have overhanging components over the edges.
By Dorian Yannic. Electrical Wiring. Published at Friday, December 29th 2017, 15:30:43 PM. Manual removal of the tabs depends on the design and thickness of the board. Extra care is required since using some tools such as the hook-shaped blade to break the solid tabs between the boards can be challenging and inefficient. For example, if the blade rotates within the small clearance between the boards, it can easily take a bite out of the useful part of the PCB. Also, taping the blade-cutting edge leaves a small part of the tab protruding from the board.
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