Processing irregular and fragile PCBs in standard assembly machines is often a challenge. Due to their non-standard dimensions, the oddly shaped, thin, or fragile boards do not fit properly in the reflow, component placement, or other standard processing machines. Lack of adequate support and alignment may strain, bend or damage the fragile boards as they go through the processing system. In addition, this may impact the accuracy of the process.
Panelization is the arranging of arrays of multiple PCBs onto a single substrate that fits in the standard processing machine. A panel may hold multiple boards with similar or different sizes and shapes. This method is faster and less costly compared to the fixtures, which require a custom carrier for every new PCB design.
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