Processing irregular and fragile PCBs in standard assembly machines is often a challenge. Due to their non-standard dimensions, the oddly shaped, thin, or fragile boards do not fit properly in the reflow, component placement, or other standard processing machines. Lack of adequate support and alignment may strain, bend or damage the fragile boards as they go through the processing system. In addition, this may impact the accuracy of the process.
The tab-route or breakaway tab method is suitable for PCBs with either similar or different designs, or where it is not possible or practical to use the V-grooves. The designer leaves a perforated tabs routing space between the different or similar boards, hence allowing for separation after processing.
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